Tuesday, August 22, 2017

Maintenance Tips for Machinery Equipment


To keep your machinery at good working order, constant maintenance is required. Problems arises when machinery equipment are poorly maintained resulting to breakdowns and unwanted downtime. Aside from that, repairs or even replacement of the whole machine is costly and would damage your profits.
In order to protect your investments, we’ve compiled a list of tips on how to maintain your machinery equipment.
1.       Operator Training
The skill of operator is important in order for a machine to work properly. One should be able to know the machinery they are working on, be able to conduct proper checking or inspections, apply basic maintenance and troubleshooting and more.
Be sure to keep your machinery operators on constant training to keep up with the technologies today.
2.       Add and Test Lubricants
Friction creates heat and too much heat can deteriorate your machinery. Thus lubrication is very important. Lubricants reduce friction around any moving parts and scheduling lubrication maintenance extends the life of machinery moving parts. Remember to check signs of excess oil or grease buildup on pistons. Check leaks around oil seals and make sure to read the manufacturer’s recommendations on lubricants.
3.       Check for signs of wear
Constant vibration, shock, high temperature, friction and age contribute to the breakdown of the parts of machinery. Thus, checking the machine for wear will definitely help you with your maintenance routine.
·         Shock comes from accidents and from poor operation techniques
·         Vibration can come from gears and belts that are out of alignment
·         Poor lubrication, friction and worn parts causes high temperature
·         Age is a factor for key components of the machine. Seals will crack, bolts will loosen and stretch out of shape, belts will warp, etc.
If you are able to discover these factors, be sure to treat the cause of the problem immediately. Unable to replace the damaged components will lead into a more problems.
4.       Keep your Work Environment Clean
Contamination of the machine can lead into deterioration. Thus, seals and filters should always be cleaned and checked. Seals should be checked if they’re in good condition and filters should be changed regularly.
5.       Have your Maintenance Scheduled
A scheduled and systematic time for Machinery maintenance is needed to make sure that it doesn’t disrupt the work process inside your company. For example, some components are going to last for a period of time and having records of these would help you determine when to change the given component.



No comments:

Post a Comment